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Precision assembly required precise optical alignment while applying pressure sensitive adhesive (PSA), UV cure adhesive, and thermal adhesive. Pre and post alignment inspections required.
Alignment tolerances less than 0.001”; PSA applied while preventing air gaps; adhesive dispense controlled to milligrams.
Developed modular assembly line incorporating innovative mechanisms to apply PSA, calibrate adhesive dispense, perform pre and post vision inspections, and precisely align multiple optical components.